PROCESS CONTROL TECHNICIAN

Company: ONEOK
Location: Hutchinson
Posted on: October 12, 2020

Job Description:

Job Summary Direct responsibility for working with asset stake holders; Managers, Process Supervisors, Engineering, Instrumentation Technicians and Control Room operations to optimize plant and pipeline efficiency through the maintenance, development, and effective modification of process control systems; Basic Process Control System (BPCS), Safety Instrumented System (SIS), Distributed Control Systems (DCS), Programmable Logic Controller (PLC) systems and Advanced Process Controls (APC). Essential Functions and Responsibilities Daily maintenance and troubleshooting of BPCS, SIS, DCS, and PLC platforms (Allen Bradley, Modicon, Delta V, Clear SCADA, etc.) Including hardware diagnostic monitoring (responding and clearing of faults, battery issues, etc.). Software maintenance, including repairs and upgrades Routine PM---s of DCS/PLC systems (inspection of climate controls, filter maintenance, monitoring of scan times, etc. Responding to after-hours calls of DCS/DCS/PLC system issues and emergencies Main point of call for issues concerning DCS/PLC systems. Program maintenance and archiving to ensure that the latest programs are always available Appropriate backup systems/procedures are documented and followed. Development of best practice procedures and documentation surrounding DCS/PLC systems to ensure standard work processes site wide. Develop and review controls narratives to ensure DCS/PLC systems meet operations, safety, and compliance expectations. Lifecycle maintenance of existing DCS/PLC systems Assists I/E Engineer in developing lifecycle assessments of the system based on vendor recommendation and general system health. Monitors health of systems to ensure that projects for the systems are scheduled and planned appropriately. Assists with project lead duties on DCS/PLC projects. Liaison for all project needs: First point of contact for projects requiring additional logic or I/O additions. Subject matter expert on DCS/PLC programs and assists in implementation of new control schemes and migration plans to ensure proper operations of the facilities. Proficient in switch and router installation, programming and troubleshooting techniques. Programming of necessary DCS/PLC logic additions for projects. To exclude vendor skid programming (this typically is supported by the vendor). Liaison with 3rd party integrators and system vendors to implement work on the system. Responding to operations request for assistance with control issues, graphics modifications, and general control improvement recommendations. Assist in development of programming standards and best practices. Work closely with operators, process engineers and maintenance techs to ensure smooth, efficient operation of the plants and other facilities. Responsibilities may include Department of Transportation (DOT) covered functions, including operations, maintenance, or emergency response on a pipeline. Job duties also require the employee to be alert and respond immediately to dangerous or hazardous conditions, and where impaired performance, or failure to follow safety precautions, could result in serious injury or property damage. Regular and reliable attendance is required in performance of job. Employee may be required to perform additional duties as assigned. Education and Experience Three years of industrial programming experience or strong electrical and instrumentation skills with a developed skill for programming: Experience modifying, maintaining and installing process control computer system applications, specifically, BPCS, SIS, DCS/PLC and Human-Machine Interface (HMI) system software and hardware. Use and function of other office and computer equipment applicable to position. Experience on Allen Bradley, Modicon, Delta V, Clear SCADA, or Honeywell systems with documented training courses. Demonstrated proficiency with loop tuning and advanced control optimization strategies. Application of math, algebra and statistical formulas. Training and experience relative to: Process control system operations and file structures Designing, coding and networking process control programs Human Machine Interfaces (HMIs) Database management Experience reading and interpreting repair orders, mechanical drawings, P&ID---s, procedures, charts, diagrams, dials, gauges, and equipment manuals. Experience and training related to: Gas processing fundamentals Computers and related software Governmental rules, regulations, and (electric) codes Safe handling practices for flammable gases, liquids, and high-pressure systems. Design and safeguarding safety systems Experience reading and interpreting engineering drawings, computer printouts, system requirements and programs, contracts, manuals, policies and procedures. Experience preparing and composing file, record, and screen layouts, reports, project proposals, training outlines, manuals, procedures and correspondence. Experience developing presentations. Demonstrated ability to read and write fluently in English. Communicate and/or exchange information or instructions; conduct oral presentations and/or meetings. Excellent interpersonal, presentation, verbal and written communication skills, with the ability to interact and advise effectively with internal and external business partners at all levels. Certification and Licensing Applicable certifications as required by position. Applicable driver---s license required for travel to other company locations. Physical Requirements Lift, push, pull, or move objects weighing up to 10 pounds 25 times a day; up to 20 pounds 3---5 times a day; up to 30 pounds 3---5 times a day; up to 40 pounds 3---5 times a day; over 50 pounds 3---5 times a day. Climb and/or maneuver over, under, and around engines, pipe racks, and equipment while servicing, maintaining, and/or repairing. Ability to work on elevated work surfaces. Fine motor skills for making minute adjustments. Ability to work in confined areas. React immediately to emergency situations to prevent injury to self and others. Able to operate tools and equipment as required. Ability to use office tools and equipment required. Responsibilities may include Department of Transportation (DOT) covered functions, including operations, maintenance, or emergency response on a pipeline. Job duties also require the employee to be alert and respond immediately to dangerous or hazardous conditions, and where impaired performance, or failure to follow safety precautions, could result in serious injury or property damage. Visual Requirements Ability to differentiate between colors. Sufficient to perform precise tuning/timing work. Sufficient to perform job duties.

Keywords: ONEOK, Hutchinson , PROCESS CONTROL TECHNICIAN, Professions , Hutchinson, Kansas